Recovering Data from a Failed Synology NAS

It was bound to happen. After 4+ years of running multiple NAS units 24x7, I finally ended up in a situation that brought my data availability to a complete halt. Even though I perform RAID rebuild as part of every NAS evaluation, I have never had the necessity to do one in the course of regular usage. On two occasions (once with a Seagate Barracuda 1 TB drive in a Netgear NV+ v2 and another time with a Samsung Spinpoint 1 TB drive in a QNAP TS-659 Pro II), the NAS UI complained about increasing reallocated sector counts on the drive and I promptly backed up the data and reinitialized the units with new drives.

Failure Symptoms

I woke up last Saturday morning to incessant beeping from the recently commissioned Synology DS414j. All four HDD lights were blinking furiously and the status light was glowing orange. The unit's web UI was inaccessible. Left with no other option, I powered down the unit with a long press of the front panel power button and restarted it. This time around, the web UI was accessible, but I was presented with the dreaded message that there were no hard drives in the unit.

The NAS, as per its intended usage scenario, had been only very lightly loaded in terms of network and disk traffic. However, in the interest of full disclosure, I have to note that the unit had been used againt Synology's directions with reference to hot-swapping during the review process. The unit doesn't support hot-swap, but we tested it out and found that it worked. However, the drives that were used for long term testing were never hot-swapped.

Data Availability at Stake

In my original DS414j review, I had indicated its suitability as a backup NAS. After prolonged usage, it was re-purposed slightly. The Cloud Station and related packages were uninstalled as they simply refused to let the disks go to sleep. However, I created a shared folder for storing data and mapped it on a Windows 8.1 VM in the QNAP TS-451 NAS (that is currently under evaluation). By configuring that shared folder as the local path for QSync (QNAP's Dropbox-like package), I intended to get any data uploaded to the DS414j's shared folder backed up in real time to the QNAP AT-TS-451's QSync folder (and vice-versa). The net result was that I was expecting data to be backed up irrespective of whether I uploaded it to the TS-451 or the DS414j. Almost all the data I was storing on the NAS units at that time was being generated by benchmark runs for various reviews in progress.

My first task after seeing the 'hard disk not present' message on the DS414j web page was to ensure that my data backup was up to date on the QNAP TS-451. I had copied over some results to the DS414j on Friday afternoon, but, to my consternation, I found that QSync had failed me. The updates that had occurred in the mapped Samba share hadn't reflected properly on to the QSync folder in the TS-451 (the last version seemed to be from Thursday night, which leads me to suspect that QSync wasn't doing real-time monitoring / updates, or, it was not recognizing updates made to a monitored folder from another machine). In any case, I had apparently lost a day's work (machine time, mainly) worth of data.

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